PhD, Acting Professor, Tashkent University of Architecture and Civil Engineering, Republic of Uzbekistan, Tashkent
STUDY OF THE PROPERTIES AND PROPERTIES OF HIGH-GRADE PORTLANCECEMENT
ABSTRACT
This article examines the mineralogical composition, physico-mechanical properties, and microstructural characteristics of high-strength Portland cement. Using SEM and EDS analysis, the morphology of the hydration products, the density of the interfacial transition zone (ITZ) of the aggregate, and the factors contributing to high strength were evaluated. The results confirmed that the cement paste has a dense structure, low porosity, and high initial strength.
АННОТАЦИЯ
В статье исследованы минералогический состав, физико-механические и микроструктурные характеристики высокомарочного портландцемента. Посредством методов анализа СЭМ и ЭДС были оценены морфология продуктов гидратации, плотность контактной зоны заполнителя (ITZ) и факторы, влияющие на высокую прочность. Результаты подтвердили, что цементный камень обладает плотной структурой, низкой пористостью и высокой ранней прочностью.
Keywords: high-strength Portland cement, microstructure, hydration, scanning electron microscope, strength.
Ключевые слова: высокомарочный портландцемент, микроструктура, гидратация, сканирующий электронный микроскоп, прочность.
Introduction. High-grade Portland cement is widely used in the construction industry for the production of high-strength and stable concrete. Especially with the nanodisperse additives you are studying, the reactivity and microstructure of cement change significantly. This ensures a dense structure and high performance indicators in fine-grained concretes.
Research methods.
Table 1.
Mineralogical composition of Portland cement class B52,5
|
Mineral |
Chemical symbol |
Common share, % |
Function |
|
Alitis |
C3S (3CaO·SiO2) |
50-70 |
High strength in early stages, rapid hardening |
|
Belite |
C2S (2CaO·SiO2) |
15-30 |
Subsequent strength and stability |
|
Aluminate |
C3A (3CaO·Al2O3) |
5-12 |
Rapid reaction, high heat release |
|
Ferrite |
C4AF (4CaO·Al2O3·Fe2O3) |
5-10 |
Facilitates melting, affects color |
Table 2.
Chemical oxide composition of Portland cement class B52,5 (by weight, %)
|
Oxide |
Symbol |
Default range |
Function |
|
Calcium oxide |
CaO |
62-67% |
The main binding phase forms C3S and C2S |
|
Silicon oxide |
SiO2 |
19-24% |
Source of silicate phases (C3S, C2S) |
|
Aluminum oxide |
Al2O3 |
4-7% |
C3A phase, early reaction response |
|
Iron oxide |
Fe2O3 |
2-5% |
C4AF phase, aiding liquid phase formation |
|
Magnesium oxide |
MgO |
0,5-4% |
Excess will affect volume stability |
|
Sulfates (from gypsum) |
SO3 |
2-4% |
Controls freezing rate |
|
Alkaline oxides |
Na2O + K2O |
0,3-1,0% |
Alkalinity, in some cases affecting reactivity |
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Figure 1. Determination of the normal setting time of Portland cement class B52,5
Normal setting time (initial and final setting time) is a part of the cement paste setting process, measured by the time it takes to transition from a liquid to a lower form.
Measurement method - usually determined by the Geerman (Vicat) method, in accordance with GOST 30744-2001 and EN 196-3.
Table 3.
Determination of the beginning of hardening of Portland cement class B52,5.
|
No |
Trial time (minutes) |
Needle penetration depth (mm) |
Status |
|
1. |
0 |
40 |
Free to sink |
|
2. |
15 |
35 |
Free to sink |
|
3. |
30 |
28 |
Resistance increased |
|
4. |
45 |
10 |
Freezing started |
|
5. |
60 |
5 |
Hardening |
Research results.
Determining the initial and complete setting time is important for assessing the quality of cement and its serviceability in construction. For B52,5 grade cement, the setting time is typically between 85-95 minutes (initial) and 210-230 minutes (complete setting). The results may vary depending on the proportion of water and additives in the cement.
Table 4.
Determination of the completion of hardening of Portland cement class B52,5.
|
No |
Trial time (hr:min) |
Needleprint |
Ring track |
Status |
|
1. |
3:00 |
There is |
There is |
Freezing continues |
|
2. |
4:30 |
Few |
There is |
Freezing continues |
|
3. |
6:00 |
No |
No |
Freezing complete |
|
4. |
7:00 |
No |
No |
Stable |
The analysis results showed that the start of hardening of Portland cement class B52,5 by the vika method was 45 minutes, and the completion time of hardening was 6 hours. It was noted that high fineness (96%) increases the reaction surface of cement particles and accelerates the hydration process. This circumstance creates conditions for the formation of a dense microstructure at an early stage and a rapid increase in strength.
According to GOST 31108-2020, the density of Portland cement B52,5 is in the range of 3,05-3,15 g/cm3, which is explained by a high proportion of clinker minerals and low porosity. Although high fineness (96%) increases hydration activity, it does not significantly affect the true density of the cement.
96% fineness for Portland cement V52.5 indicates its high dispersity and reactivity. This increases the rate of hydration, ensuring a dense microstructure and high early strength. At the same time, the increased demand for water and high heat generation require optimization of the technological regime.
Table 5.
Strength of fine-grained concrete based on Portland cement of class B52,5 for 2, 7, and 28 days.
|
Proportion of superplasticizer by weight of Portland cement (%) |
2 days |
7 days |
28 days |
|
Control sample |
32 |
53 |
72 |
|
Superplasticizer 0,5% |
34 |
55 |
75 |
|
Superplasticizer 1,0% |
36 |
58 |
78 |
|
Superplasticizer 1,5% |
37 |
59 |
79 |
|
Superplasticizer 2,0% |
35 |
57 |
77 |
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Control sample 1, samples with the addition of 2-0,5% superplasticizer, 3-1,0% superplasticizer, 4-1,5% superplasticizer, 5-2,0% superplasticizer.
Figure 2. Determination of the compressive strength of Portland cement class B52,5
|
|
|
|
Figure 3. Microstructure of Portland cement class B52,5 in a 2-day sample.
|
Figure 4. Microstructure of Portland cement class B52,5 in a 7-day sample.
|
|
|
|
|
Figure 5. Microstructure of Portland cement class B52,5 28-day sample |
|
Conclusion. In this study, the main properties and characteristics of high-grade Portland cement were systematically studied. High-grade Portland cement occupies a leading position among modern building materials, and a thorough study of its properties and characteristics is crucial for improving concrete quality and structural reliability.
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