ANALYSIS OF THE PROBLEM OF PURIFICATION OF NATURAL GAS FROM ACIDIC COMPONENTS AT THE UCHKYR FIELD

АНАЛИЗ ПРОБЛЕМЫ ОЧИСТКИ ПРИРОДНОГО ГАЗА ОТ КИСЛЫХ КОМПОНЕНТОВ НА МЕСТОРОЖДЕНИИ УЧКЫР
Bozorov J. Bokiev B.
Цитировать:
Bozorov J., Bokiev B. ANALYSIS OF THE PROBLEM OF PURIFICATION OF NATURAL GAS FROM ACIDIC COMPONENTS AT THE UCHKYR FIELD // Universum: технические науки : электрон. научн. журн. 2024. 12(129). URL: https://7universum.com/ru/tech/archive/item/19023 (дата обращения: 07.01.2025).
Прочитать статью:
DOI - 10.32743/UniTech.2024.129.12.19023

 

АBSTRАCT

The article highlights the problems of gas and gas condensate fields located in the Republic of Uzbekistan, which are sulfurous and need to be purified from hydrogen sulfide for transportation to consumers. Mainly, the sulfur cleaning plant (SСP) located on the territory of the Uchkyr field is studied, where gas is purified using an aqueous solution of ethanolamine.

In addition, an analysis is given in the field of natural gas purification, which shows that the main processes for processing large gas flows are absorption using chemical and physical absorbents and their combinations.

In connection with the above, it is clear that this problem of gas purification from hydrogen sulfide is relevant and serious. Study of kinetic patterns of absorption purification of natural gas with ethanolamine, identification of deficiencies in the existing scheme of the Uchkyr SСP.

АННОТАЦИЯ

В статье освещается проблемы газовых и газоконденсатных месторождений, расположенные в Республике Узбекистан, которые являются сернистыми и необходимо очищать их от сероводорода для транспортировки потребителям. В основном изучается сероочистная установка (СОУ) находящейся на территории месторождения Учкыр, где газ очищается с помощью водяным раствором этаноламина.

Кроме этого приводится анализ в области очистки природных газов, которые показывает, что основными процессами для обработки больших потоков газа являются абсорбционные с использованием химических и физических абсорбентов и их комбинации.

В связи с вышеизложенным видно, что данная проблема очистки газа от сероводорода является актуальной и носит серьезный характер. Исследование кинетических закономерностей абсорбционной очистки природного газа этаноламином, выявление недостатков в существующей схеме СОУ Учкыр.

 

Keywоrds: gas, gas condensate, fields, sulfur, hydrogen sulfide, cоmpоnents, corrоsiоn, plant, ethanolamine.

Ключевые слова: газ, газовый конденсат, месторождения, сера, сероводород, компоненты, коррозия, завод, этаноламин.

 

Introduction. Most gas and gas condensate fields located in Uzbekistan are sulfurous. To transport gas to consumers, it is necessary to clean it from hydrogen sulfide.

Today, in the Gazli region, on the territory of the Uchkyr field, there is a sulfur cleaning plant (SCP) with a capacity of 1.5 billion m3 per year. Gas is cleaned using an aqueous solution of ethanolamine [1, p.46].

Methods. Currently, various processes are used to purify natural gas from H2S and CO2, which can be divided into the following groups:

1. Chemisorption processes based on the chemical interaction of H2S and CO2 with the active part of the absorbent;

2. Physical absorption processes in which the extraction of acidic components occurs due to their solubility in organic absorbers;

3. Combined processes using both chemical and physical absorbers;

4. Oxidation processes based on the irreversible conversion of absorbed hydrogen sulfide into sulfur;

5. Adsorption processes based on the extraction of gas components by solid absorbers-adsorbents (molecular sieves, activated carbons, etc.).

The choice of the process for cleaning natural gas from sulfur compounds depends on many factors, the main ones being: the composition and parameters of the raw gas, the required degree of purification and the area of ​​use of commercial gas, the availability and parameters of energy resources, and production waste [2, p.247].

Results and Discussion. Analysis of world practice accumulated in the field of natural gas purification shows that the main processes for processing large gas flows are absorption processes using chemical and physical absorbents and their combinations. Oxidation and adsorption processes are used, as a rule, for cleaning small gas flows, or for fine gas cleaning.

In connection with the above, it is clear that this problem of gas purification from hydrogen sulfide is relevant and serious.

Study of kinetic patterns of absorption purification of natural gas with ethanolamine, identification of shortcomings in the existing scheme of the Uchkyr SCP [3, p.69].

The feedstock for the ELTS is purified gas after the Uchkyr SCP. The composition of the gas at the inlet of the Uchkyr ELTS is given in Table 1.

Table.1

The composition of the gas at the inlet of the Uchkyr ELTS

Volume fraction of components, %:

Value

CH4

92,02

C2H6

3,70

C3H8

1,12

iC4H10

0,19

nC4H10

0,27

C5H12+high

0,30

H2S

-

N2

0,66

CO2

1,74

Total

100,0

Density at 20°C and 760 mm Hg, kg/m3

0,7438

Molecular weight of gas

17,823

 

Parameters of the initial gas:

- pressure at the inlet to the ELTS 4.8-5.0 MPa;

- temperature 30-35 oC.

For a positive solution to the tasks set, they can be characterized in the following order:

1. Search for modern ways to improve the efficiency of absorption equipment based on the analysis of the state of the issues of absorption theory and practice, modern development trends.

2. Study of problems in gas purification from sulfur compounds and carbon monoxide.

3. Increasing the degree and quality of gas purification.

4. Development of theoretical provisions for the calculation and design of absorption gas purification and amine regeneration units [1, p.47].

The physicochemical properties of the components included in the processed gas, as well as the explosion hazard category and group, are given in Table 2.

Table 2.

Physicochemical properties of the components included in the processed gas, category and explosion hazard group

 

Hazard class

Substance and its chemical formula

Characteristics of the substance

Temperature, оС

Category and group of explosive mixtures

Explosion limits in a mixture with air, vol.%

Toxic effect

Boiling at 0.1 MPa,. abs.

Autoignition with air

Lower

Upper

 

Nitrogen, N2

Inert, non-aggressive gas

minus 196

-

-

-

-

Has a narcotic effect at high concentrations

4

Methane, СН4

Flammable, hazardous, non-aggressive gas

minus 161,5

645

11А-Т1

4,9

15,4

-«-

4

Ethane, С2Н6

-«-

minus 83,6

510

11А-Т1

3,0

15,0

-«-

4

Propane, С3Н8

-«-

minus 42

446

11А-Т1

2,3

9,5

-«-

4

Butane, С4Н10

-«-

minus 0,5

430

11А-Т2

1,9

8,4

-«-

4

Pentane, С5Н12

-«-

36

350

11А-Т3

1,4

78

-«-

 

The result of the work carried out, the experience of the most modernized and modern technologies for gas purification from unwanted components, in particular from H2S and CO2, was collected.

1. Selection and analysis of data in the field of world experience in gas purification from H2S and CO2.

2. Experimental studies of the influence of the process parameters of the SCP on the quality of gas purification.

3. Testing in field conditions of the proposed methods for improving the technological mode of operation of the SCP [4, p.2].

According to the properties of the processed gas, the working environments belong to the 4th hazard class with a maximum permissible concentration in the working area for hydrocarbons of 300 mg / m3.

The danger of production is caused by the following factors: natural gas in process equipment and pipelines can form an explosive and flammable mixture with air in the event of equipment depressurization; electric shock in case of direct contact with equipment under voltage.

Conclusion. In order to increase the reliability and safety of installations and improve process control taking into account safety requirements in accordance with the Rules of the Republic of Uzbekistan, provide for:

- equipped with modern means of automated process control systems and instrumentation;

- equipped with faster and more hermetic valves;

- use of modern technological processes;

- an emergency protection system (EPS) for cutting off production from one button along the input and output pipelines with explosive and fire hazardous environments [5, p.15].

In this case, each technological thread can be cut off from its individual button. All operations must be performed remotely. The results obtained on the basis of the work done can be applied in the oil and gas industry to improve the quality of purified gas supplied to the needs of the Republic.

 

References:

  1. Ли Р.Ч. Совершенствование научно-методических основ повышения эффективности установок подготовки газа на газоконденсатных месторождениях // Науч.-тех. журнал: Геология, геофизика и разработка нефтяных и газовых месторождений. – М.: ОАО «ВНИИОЭНГ», 2003. – № 10. – С. 46-48.
  2. Jahn Frank, Cook Mark, Graham Mark. Hydrocarbon exploration and production. Elsevier science. -USA, 2008, -456 p.
  3. Ли Р.Ч. Методические вопросы прогнозирования технологических показателей системы сепарации газа на газоконденсатном месторождении // Науч.- техн. журнал: Химия и химическая технология. – Ташкент, 2005. – № 3. –  С. 68-71.
  4. Sharipov, K., & Bozorov, J. (2021, September). Key factors reducing energy consumption in gas supply. In IOP Conference Series: Earth and Environmental Science (Vol. 839, No. 4, p. 042083). IOP Publishing.
  5. Bozorov J.T., Yodgorov N., Xojiyev S.G., Saidazimova Z., & Mukolyants A.A. (2016). New envi-ronmentally safe surfactants: Preparation and application. Advanced studies in science: theory and practice, 5, 15.
Информация об авторах

PhD, Associate Professor, University of Economics and Pedagogy, Uzbеkistаn, Kаrshi

канд. техн. наук, доцент, Университет экономики и педагогики, Узбекистан, г. Карши

Student, University of Economics and Pedagogy, Kаrshi, Uzbеkistаn

студент, Университет экономики и педагогики, Узбекистан, г. Карши

Журнал зарегистрирован Федеральной службой по надзору в сфере связи, информационных технологий и массовых коммуникаций (Роскомнадзор), регистрационный номер ЭЛ №ФС77-54434 от 17.06.2013
Учредитель журнала - ООО «МЦНО»
Главный редактор - Ахметов Сайранбек Махсутович.
Top